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It is used for the production of embedded drip irrigation tape products. These drip irrigation tapes are widely applied in the cultivation of field crops (such as cotton, corn, and wheat), cash crops (fruits and vegetables), trees, flowers, and other plants.
Surface mounted the main technique parameter
diameter(mm) | Φ12-Φ16-Φ20 | thickness(mm) | 0.15-0.3 | ||||
thickness(mm) | 0.15-0.3 | distance of dripper (mm) | 300 | 200 | 100 | ||
wall thickness tolerance | ±0.01 | production speed (m/min) | max400m | max400 | max300 | ||
The high-speed flat dripper irrigation pipe production line consists of the following components:
Dryer + floor-standing material suction machine: used for drying raw materials and feeding materials;
Dripper screening and conveying device: centrifugal + pneumatic identification, frequency conversion control, with a dripper conveying speed of 4500 pieces/minute;
Main unit: a single-screw extruder equipped with a 90mm screw, featuring a maximum extrusion capacity of 180kg/h. It is suitable for both virgin raw material production and production with up to 90% recycled materials. Adopting a servo motor drive system, it is energy-saving and ensures high-speed and stable production;
Stainless steel vacuum sizing and cooling water tank: including dripper bonding and sizing device, vacuum generation control system, pinhole and perforation detection device, and pipe breakage detection device;
Traction machine: dual synchronous belt traction, pneumatic clamping, with a traction speed range of 0-450m/min;
Automatic drilling system: optional with 4 or 6 units, equipped with a vacuum chip removal device;
Dual-station automatic winding machine: driven by a servo motor, used for automatic metering and cutting of formed pipes;
Automatic control system: equipped with functions such as screen changer pressure prompt, dripper shortage alarm, drilling error alarm, one-button start, and automatic pipe breakage separation. It enables one-person quick start-up to reduce waste, and features dual-screen display for drilling camera monitoring.
Features of the embedded drip irrigation tape:
The drippers adopt a multi-window inlet design for better anti-clogging performance, and the turbulent flow channel design ensures stable flow and uniform drip volume.
The dripper spacing can be customized to meet the irrigation needs of different crops, maximizing water conservation and yield benefits.
Double automatic screening and identification device,diameter 1300.
Screening Dripper count:4000 units/min,no longer broken.
A single automatic screening and identification device,diameter φ1600.
Number of selected emitters:up to 3000/min.
Circular track,12 meters.
The component of automatic feeding system,sticking machine,extrusion die and cooling tank were designedon a line gulde,whole speed is more than 400m/min to produce 0.12-0.9mm drip pipe.
Six punching devices.
Punching speed:6000 times/min.
As needed to select single,double,three or four setspunching machine.
To select the model of mechanical punching or rotarypunching depending on the wall thickness.
φ90/36,High-eficiency bimetal screw ensures optimal platicizing and extended service life.
Full automatic winder.
Automatically complete the functions of paper core winding,packaging and unloading.
Unmanned fully automatic operation.
What are the core advantages of a high-speed strip-type drip irrigation tape production line?
① Leading Efficiency: Traction speed 0-450 m/min, dripper delivery exceeding 3000 pieces/min, 90 screw extruder with a maximum extrusion capacity of 180 kg/h, outstanding mass production capability;
② Intelligent Automation: PLC + Panasonic servo control, integrating dripper recognition and pinhole/broken tube detection, reducing human error;
③ Strong Adaptability: Compatible with raw materials and 90% recycled materials, 75 kW servo motor with 30% energy saving, core reducer uses Guomao/Hengchi brand;
④ Specification Compatibility: Adaptable to 23mm×6mm×2.1mm drippers and 18-30mm multi-specification patches, meeting diverse production needs.
What is the production capacity? Is it suitable for small and medium-sized enterprises?
The theoretical daily (24-hour) capacity of a single production line is approximately 500,000 meters, which can be flexibly adjusted; it supports small-batch and multi-specification switching, and the factory layout is suitable for small and medium-sized enterprises, applicable to capacity expansion or mass production start-up.
How to ensure product quality?
Equipped with multiple intelligent devices such as vacuum control, pinhole/broken pipe detection, etc., it monitors defects in real time; core components are selected from high-quality brands such as Panasonic servo motors and Guomao/Hengchi reducers; the equipment undergoes full-process testing before leaving the factory, and delivery inspection videos are provided for quality traceability.
Can you customize drip irrigation tape in other pipe diameters?
Yes. By replacing the sizing sleeve and cooling water tank mold, and adjusting the Panasonic servo traction parameters, it can be adapted to pipe diameters such as φ12mm and φ20mm. We also provide mold replacement and parameter adjustment services.
What does after-sales service include?
On-site installation, commissioning, and core component operation training; free supply of spare parts; 24/7 online technical support and remote video guidance; rapid response to equipment issues.
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