high-speed production line
Precision drilling
Ultrasonic welding system
Fully automated integrated production line
Intelligent control architecture
Main technical parameters
Product caliber | Product thickness | Hole spacing | Production speed | Installed power |
63 -110mm | 0.5-2.0mm | 300-4000mm | 5-6米/分 | 8kw |
Core Technological Advantages
High-Speed Production Line
Utilizing servo drive technology, it achieves a continuous production capacity of 8000-12000 meters/day, and is equipped with an intelligent tension control system to ensure constant speed and stable production.
Precision Drilling
Using precision laser/servo drilling, combined with dynamic visual inspection, it monitors and automatically compensates for mechanical errors in real time, achieving uniform distribution of hole spacing.
Ultrasonic Welding System
Utilizing high-frequency ultrasonic technology, it achieves seamless welding through three-dimensional parameter control of pressure, amplitude, and time.
Fully Automated Integrated Production Line
Using an integrated molding method, it achieves a smooth production process through four major process modules: unwinding, drilling, heat sealing, and rewinding.
Intelligent Control Architecture
Using a PLC control system, its modular design supports rapid function expansion, and it is equipped with an HMI human-machine interface for parametric programming, simplifying the operation process.
Components of an externally pre-perforated water hose production line
Installation dimensions: 6m × 2.0m × 2.3m
(1) Unwinding machine
Automatic unwinding mechanism with brake Simple, affordable, and practical
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(2) Main Unit
The system uses a sieve tray for automatic transport of prefabricated joints. After punching, the prefabricated hole joints are automatically placed into the punch holes and completed by ultrasonic welding.
Transport: Servo motor
Welding: Ultrasonic servo motor
Insertion: Servo motor
Configuration Functions:
1. High-precision positioning and motion control
2. Ultrasonic energy output and control
3. Synchronization and coordination function
4. Pneumatic drilling
5. No-film alarm
Film loading method: Vibration plate accessory robotic arm picks up the film.
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(3) Winding Machine
Equipped with tension wheel, pneumatic tensioning, and adjustable torque motor. For convenient product packaging.
Mandrels: 2
Roller Change: Manual
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