External inlaid pre-punched hole drip tape production line

Core Technological Advantages

• High-Speed Production Line

  Adopting servo drive technology, it achieves a continuous production capacity of 8000–12000 meters per day. Equipped with an intelligent tension control system, it ensures constant speed and stable production.

•  Precision Drilling

  Using precision laser/servo drilling, combined with dynamic visual inspection, it monitors and automatically compensates for mechanical errors in real time, achieving uniform distribution of hole spacing.

• Ultrasonic Welding System

  Adopting high-frequency ultrasonic technology, it realizes seamless welding through three-dimensional parameter control of pressure, amplitude, and time.

• Fully Automated Integrated Production Line

  Using an integrated molding method, it ensures a smooth production process via four key process modules: unwinding, drilling, heat sealing, and rewinding.

• Intelligent Control Architecture

  Adopting a PLC control system with a modular design, it supports rapid function expansion. Equipped with an HMI human-machine interface for parametric programming, it simplifies the operation process.

Components of an externally pre-perforated water hose production line

Installation dimensions: 6m × 2.0m × 2.3m

(1) Unwinding machine 

Automatic unwinding mechanism with brake Simple, affordable, and practical

(2) Main Unit

The system uses a sieve tray for automatic transport of prefabricated joints. After punching, the prefabricated hole joints are automatically placed into the punch holes and completed by ultrasonic welding.

Transport: Servo motor

Welding: Ultrasonic servo motor

Insertion: Servo motor

Configuration Functions:

1. High-precision positioning and motion control

2. Ultrasonic energy output and control

3. Synchronization and coordination function

4. Pneumatic drilling

5. No-film alarm

Film loading method: Vibration plate accessory robotic arm picks up the film.

(3) Winding Machine

Equipped with tension wheel, pneumatic tensioning, and adjustable torque motor. For convenient product packaging.

Mandrels: 2

Roller Change: Manual